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Yellow Top Optima Battery - Deep Cycle AGM

Powerchair Batteries!

On the face of it they are dead simple right? You just use the chair, and plug in the charger? Well you could just do exactly that!  But as usual there's more to it than this if you want to make them last, have good performance, and know what types to buy next time around.

 

The picture above is of one of the best possible batteries that you can buy. It is a DEEP CYCLE spiral cell AGM (Absorbed Glass Mat) Sealed Optima Battery. If you care about your powerchair you would ideally fit a pair of these (as I have!) They give more power and last longer!  At a price... I actually sell these now, since I had so much trouble getting some for my own use. Should you be interested www.optimabattery.co.uk but for "normal" AVERAGE powerchair use they are a bit over the top and better than is really needed.

Basically to keep things reasonably short - there are TWO types of lead acid batteries. The first type which we will ignore after this,  is the good old CAR STARTER BATTERY. These are cheap, plentiful and completely useless for our purposes!  -  These can only be charged up and run down low (as we do daily in a powerchair) a dozen or so times!  After this they are fit only for the dustbin.

The other type are called DEEP CYCLE or TRACTION batteries. These are what we need!  Now still trying to keep things simple, I will ignore the variations of wet acid, Gelled (GEL) acid, recombinant, sealed, maintenance free and so called "dry fit" battery variations.  These are just minor technical differences that take pages to explain!  All you really need to know is that the batteries you are buying are DEEP CYCLE or TRACTION batteries, and "sealed" so they will not leak. 

All Lead Acid batteries (including Deep Cycle ones) are damaged chemically by the discharge process. Deep Cycle ones are damaged "less" than Starter Batteries but they still suffer.

The deeper you discharge any lead acid battery, the shorter its life will be. It causes chemical degradation.  And this life is shortened at an ever increasing rate as the depth of discharge increases.
 

 

So ALWAYS charge up your batteries EVERY NIGHT without fail!  If you are not using your powerchair at all, and it is just stored you should still charge it at least every seven days without fail overnight. This is because an "unused" battery has a "self discharge rate" of a few percent per day even when you are NOT using it. Keeping it topped up electrically ensures it will stay in good healthy condition for many years.  Failing to do this will definitely cause it to fail sooner.

So NEVER put off charging for even a few days.  A battery that is discharged even slightly, starts to chemically "sulphate" internally. This reduces its capacity (size) and its performance. Keeping it fully charged prevents this happening at all.

If you plan to store your Powerchair for more than 7 days you must disconnect one battery terminal completely!  This is because even when your powerchair is switched off, the control system is still active, and taking power out of your batteries. This is only a small amount but after a few days it can cause your batteries to become discharged...

Obviously you have no choice but to discharge the batteries when you actually use your powerchair, but as soon as possible plug the charger straight back in the same day, preferably overnight.

More people murder their batteries because they were either told to "run them flat" and charge them fully, by some dummy salesman or because they don't realise that the batteries age or are damaged when not fully kept fully charged... So they leave them for months and wonder why they are then useless...

Obviously then, the less you "deep cycle" your batteries (or the less miles you do each day) the MORE total days or "cycles" you will get from your batteries.  Because then the average depth of discharge will be lower.

I used to get 270 days use from each set of new Sonnenchien Deep Cycle Gel batteries (Fitted as standard to my F55s and many other chairs) in my powerchair. Some people get two or three years! Depends how deeply you are discharging them...

If you get chance, say while sat at the computer for a couple of hours, plug the charger in!  It will keep your batteries from being so deeply discharged during the days use. This is very beneficial to the longevity of your Batteries!  Its called "Opportunistic Charging"  You may not need to do this to get you through the day, but it will save your batteries from unnecessary depth of discharge and prolong their service life. In all cases FULLY recharge overnight too!

Modern chargers use microchips to give a good controlled charge, and also to "equalise" the cells (there are 6 to each battery) so that some of the cells do not get "out of step" and become more discharged that their neighbours!  You can leave the modern Gel chargers connected permanently, even after the "ready or charged" light comes on. They are STILL maintaining your batteries, the actual charging process continues.  They also work as low current voltage controlled battery "maintainers". This way you will be helping your battery.  So do not be so keen to unplug it when it says its done!

Most "cheaper" powerchair batteries are what's known as GEL batteries. These use GELLED ACID, (by adding silica gel crystals to the acid) so it cant spill. These are now "old technology" and inferior in, both number of charge/discharge cycles, current producing capability, and efficiency because they have a relatively high internal resistance compared to the more modern AGM or ABSORBED GLASS MAT batteries.

These include the OPTIMA'S, (see above) and the HAWKER ODYSSEY batteries. These are typically more expensive, but offer more range, better performance, and importantly longer life!

There may not be a size available that fits all chairs though yet.

For those that are interested, (not important really!) here are the differences between deep cycle and starter batteries. Starter batteries typically are discharged for a few seconds only, but need to provide HUGE (hundreds of amps) current. They do this by having a lot of very thin battery plates to give a bigger surface area, and these are covered in a kind of lead "sponge" that increases surface area further still. This means a small light automotive battery that can start a car in the middle of winter!  But if you deep cycle one of these in a powerchair, all the lead sponge plate coating is shed and falls into the bottom as sediment!  Giving far less cycles... (typically 25 to 35 at 80 percent depth of discharge)  So after a month or so they are useless.

A deep cycle battery is the opposite. It uses less but solid lead plates. Has lower surface area, can make far less peak currents, but can withstand many more deep cycles (typically 300 cycles to 350 cycles at 80 percent depth of discharge)

OPTIMAS on the other hand use pure lead plates but have huge plate area as well because they can make the plates very thin. The do not need to be thick, for strength, because they are tightly wound in a spiral, much like a Ni-cad or a capacitor is. So these deep cycle batteries can be both deep cycled, AND start your car because of the increased plate area...  This construction makes for less voltage drop under heavy loads too. (like when I am doing wheelies in my powerchair! - So now you know why I use these Optima batteries!)

None of this page applies to Ni-Cad batteries that you may have in other equipment!

If you want to know more about batteries still then head on over to my Optima Batteries site, as there is a wealth of information!

OK that's the lecture over!

BURGERMAN
 

An email about storing wheelchair batteries when new HERE

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All information on this site is © of the respective writers & contributors, & John C Williamson
Email burgerman@ntlworld.com   -  20 Westlands Ave, Grimsby, N. E. Lincs, DN34 4SP, UK.

 

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